Products >
RemPly™
RemPly™ Structural Nonwoven Fabric
RemPly™ is a high-modulus reclaimed carbon fibre nonwoven for RTM and prepreg production. It drapes over complex 3D shapes and offers multi-directional strength, high porosity and tunable electrical or thermal conductivity.
Overview
Complex shapes without weaving
RemPly™ eliminates the waste and complexity of traditional weaving. By utilising long staple fibres (50-80 mm) in a needle-punched nonwoven format, it allows manufacturers to achieve complex geometries with excellent drapeability.
Specifications
Material properties
Property
Value
Material Format
Nonwoven Prepreg
Fibre Areal Weight (FAW)
150 g/m²
Resin System
Epoxy
Resin Content
70 wt%
Tensile Strength
130-160 MPa
Tensile Modulus
15-20 MPa
Flexural Strength
180-230 MPa
Glass Transition Temperature (Tg)
120℃
Uses
Where it's used
Nonwoven reinforcement that is cut, stacked and moulded into laminates and formed panels.
Advantages
What it does in production
Tailored reinforcement
Lightweight plies can be stacked to adjust reinforcement levels according to application requirements.
Design flexibility
The nonwoven structure has no fixed warp-and-weft pattern, supporting lay-up over contoured tooling and complex geometries.
Long-fibre value retention
Preserves reclaimed fibres in a long, discontinuous format rather than reducing them to short or milled fillers.
Example
RemPly™ for Composite Laminates
RemPly™ is a lightweight nonwoven made from 100% reclaimed carbon fibre from Nandina's RemBolt™ series. Its long, discontinuous fibres (50–80 mm) make it a versatile reinforcement for composite manufacturing.
Supplied at 120–130 gsm in 1-metre-wide rolls, it can be cut, layered and combined with selected resins to make laminates and moulded parts. The roll format keeps handling efficient and lay-ups flexible as production scales.