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Carbon fibre organosheet (RemWeb™)

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RemWeb™

RemWeb™ Structural Organosheet

RemWeb™ is a thermoplastic organosheet combining reclaimed carbon fibre with matrices such as PP, PA6 and TPU. It reheats and forms into complex, application-specific parts, with the matrix chosen to suit each process.

Overview

From raw reinforcement to formed part

RemWeb™ bridges the gap between raw reinforcement and finished composite components. By combining high-performance nonwoven carbon fibre with selected thermoplastic matrices, RemWeb™ creates a stable, consolidated structural layer. This organosheet format provides consistent structural performance and a versatile material platform for aerospace, defence, mobility and high-performance industrial applications.

Specifications

Representative PP configuration

Property

Value

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Thermoplastic Matrix

Polypropylene (PP)

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Reclaimed Carbon Fibre Content

40%

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Nonwoven Areal Weight

350 g/m²

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Standard Construction

Four nonwoven layers

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Nominal Sheet Thickness

1.0 mm

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Maximum Sheet Size

1 m × 1 m

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Flexural Strength

223-237 MPa

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Flexural Modulus

13.9-14 GPa

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Uses

Where it's used

Organosheets that are reheated and formed into structural panels, frames and covers.

Defence & Unmanned Systems

Hull stiffeners, wing spars, protective belly plates, and structural hatches for high-speed drones and marine vessels exposed to impact and fatigue.

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Energy & Mining

Durable equipment housings and structural reinforcement for high-load machinery.

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Seat structures & load floors

Lightweight seat frames, backrests, and underbody load floors that combine stamped organosheets with overmoulded ribbing for stiffness.

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EV battery enclosures

Structural bottom plates, top covers, and module frames that require lightweight rigidity, high fatigue resistance, and protection against road debris strikes.

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Industrial guards & covers

Rigid, impact-resistant machine covers exposed to aggressive oils or industrial fluids.

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Advantages

What it does in production

Configurable matrix platform

Different thermoplastic matrices can be selected to suit application-specific processing and performance requirements.

Efficient & scalable processing

Supplied as a semi-finished organosheet, reducing the need for separate resin impregnation during downstream forming.

Isotropic predictability

Non-woven fibre architecture supports consistent, isotropic structural performance, reducing the directional limitations of traditional continuous-fibre reinforcements.

Design, storage & handling flexibility

RemWeb™ can be reheated and formed into complex geometries, while room-temperature storage and low-VOC processing support simpler, cleaner handling without the cold-storage requirements associated with thermoset prepregs.

Stack of RemWeb non-woven recycled carbon fibre fabric mats by Nandina REM, ready for composite pressing

Example

RemWeb™ for UAV Airframes

RemWeb™ organosheets move UAV airframe production from slow hand layup to fast, automated consolidation. Pre-consolidated and isotropic, they form repeatable structural parts in a single thermoforming cycle, drastically reducing lead times for fleet replenishment.

Built for skins and protective panels, RemWeb™ reduces resin-rich pockets and air voids, keeping fibre volume fraction and surface quality consistent. Engineers can cut weight significantly and add payload without compromising flight-critical durability.

WORK WITH NANDINA

Tell us your application. We’ll take it from there.

Share the part, the process and the performance target.

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